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Monday to Friday: 7AM - 7PM
Weekend: 10AM - 5PM
Hat Sizing
Hat Sizing Guide
Heads come in all sizes, and in a surprising variety of shapes. Although fur felt hats are adaptable, and will usually conform to differences in shape with a little wearing, it is essential that the size be correct for the head.
To determine your hat size, measure the circumference around your head, keeping the tape level and firm, across the temples and above the eyebrow ridges. Check the size chart given below. For in-between measurements use the next size up.
Circumference of head where hat brim sits:
| Inches | US Hat Size | Metric Hat Size | Panama Hat Size |
|---|---|---|---|
| 21⅛ | 6¾ | 54 | S |
| 21½ | 6⅞ | 55 | |
| 21⅞ | 7 | 56 | M |
| 22¼ | 7⅛ | 57 | |
| 22⅝ | 7¼ | 58 | L |
| 23 | 7⅜ | 59 | |
| 23½ | 7½ | 60 | XL |
| 23⅞ | 7⅝ | 61 | |
| 24¼ | 7¾ | 62 | XXL |
| 24⅝ | 7⅞ | 63 | |
| 25 | 8 | 64 | |
| 25½ | 8⅛ | 65 |
Most of the Akubra Hats and many of the Tilley Hats we carry are offered in sizes 54 (6¾) through 63 (7⅞), with a number of hats available in size 64 (8). The Snowy River is available in size 65 (8⅛) (and smaller).
For hats offered in S-M-L increments, determine your hat size first, then check to see which increment covers your hat size, as this often varies from one manufacturer to another. For the light weight canvas hats for hot weather use you may prefer a hat a little larger than your normal size.
| Size | Akubra Hats | Conner Hats | Panama Hats | Tilley Hats |
|---|---|---|---|---|
| S | 54 – 55 | 6¾ – 6⅞ | 6¾ – 6⅞ | 6⅞ – 7 |
| M | 56 – 57 | 7 – 7⅛ | 7 – 7⅛ | 7⅛ – 7¼ |
| L | 58 – 59 | 7¼ – 7⅜ | 7¼ – 7⅜ | 7⅜ – 7½ |
| XL | 60 – 61 | 7½ – 7⅝ | 7½ – 7⅝ | 7⅝ – 7¾ |
| XXL | 7¾ – 7⅞ | 7¾ – 7⅞ | 7⅞ – 8 |
Measure Twice! Large Hats with High Shipping Costs
Unfortunately, some of our larger hats are now facing astronomical shipping costs. These hats are the Slouch (size 62 and above), Riverina (all sizes), Territory (all sizes), Adventurer (all sizes), and the Lizard Head (all sizes). Although we only charge our standard Shipping & Handling fee of $9 to ship the hat to you, please be aware that returning the hat to us for exchange or refund can be costly.
All domestic shippers now charge dimensional weights for ground delivery. Any package over one cubic foot is subject to a greater charge than the actual weight. For these hats which require a box greater than one cubic foot, the cost to send back to David Morgan has jumped to upwards of $25 via USPS. If you are interested in one of these styles, we do recommend you double check your hat size before purchasing.
Check the Fit
When your hat arrives, check the fit before wearing to make sure you have ordered the correct size:
1. The sweatband inside the hat should fit securely on the head without binding.
2. For some in-between sizes, and for some head shapes, greater comfort may be attained by placing felt pads inside the sweatband. Felt pads are enclosed with Akubra hats.
3. The top of the crown should not be so low that it touches the top of your head and prevents the hat from coming down far enough to seat properly. If it does, you may need a smaller size.
If the hat does not fit, recheck your hat size, and exchange your hat for the correct size. Hats in unused condition with all tags can be returned to Bull Whip Master within 90 days of purchase for exchange or full refund of product price.